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Towards a Copper Metallic Printer based on Solid Electrolytes - Proof of Concept

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Nowadays the techniques used to fabricate electronic devices have their deposition resolution limited. The production of an ion source that could allow the deposition of copper onto substrates with high-resolution, in order to write those pathways, is extremely important. The main objective of this MSc thesis was to prove that it is possible to emit copper ions from a copper tip that is covered with a copper-based solid electrolyte. This goal encompasses several important and complex tasks like the synthesis of the appropriate electrolyte, the production of sufficiently sharp copper tips, the transfer of the electrolyte onto the copper tip, while preserving its original geometry, performing field ion emission experiments and the detection of deposited copper. The solid electrolyte used in this work was the Rb4Cu16I7Cl13, which has the highest ionic conductivity reported until today. During this work, we tried different options in synthesizing the electrolyte and ended up with an optimized approach to do so. The synthesized materials were characterized by X-ray Photoelectron Spectroscopy, Powder X-ray Diffraction and Electrochemical Impedance Spectroscopy, in order for us to confirm that the materials were in the desired phase. We tried different approaches to deposit the electrolyte onto the tips - the pressing of the powder electrolyte onto the tips, with and without heating, dipping the tips in an acetone suspension made with the electrolyte powder and physical vapour deposition, using an evaporator built for this purpose. None of these methods gave satisfactory results, but we were able to deposit some electrolyte onto the tip using the acetone suspension method. Even though the deposition of the electrolyte onto the tips was not as good as we desired, we still managed to get some ion current from the acetone prepared sample. Although the current was not very stable, Secondary Ion Mass Spectroscopy analysis of the graphite substrate showed that we were able to mostly emit copper ions, with a small contribution of rubidium ions.

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Copper ion solid electrolyte Rb4Cu16I7Cl13 conduction pathway

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