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Reducing scrap and improving an air conditioning pipe production line

dc.contributor.authorLopes, R. M.
dc.contributor.authorSilva, Francisco J. G.
dc.contributor.authorGodina, Radu
dc.contributor.authorCampilho, Raul
dc.contributor.authorDieguez, Teresa
dc.contributor.authorFerreira, Luis Pinto
dc.contributor.authorBaptista, Andresa
dc.contributor.institutionUNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial
dc.contributor.pblElsevier BV
dc.date.accessioned2026-01-16T17:08:08Z
dc.date.available2026-01-16T17:08:08Z
dc.date.issued2020
dc.descriptionUID/EMS/0615/2019
dc.description.abstractThe automotive industry is considered one of the most demanding and competitive sectors in the global market. This increasingly implies having a stable and optimized production process, always with a view to continuous improvement. Therefore, it is very important to be aware of all the waste that is generated in all production and logistics operations and take action to reduce them. In this regard and considering the process of producing air conditioning pipes for the automotive industry, a high scrap value was detected mainly due to soldering process. Therefore, the entire production process is analyzed in order to identify the main causes behind the high scrap value. Several Lean and quality tools are used to reduce not only the amount of scrap but also to increase the line productivity. In order to face this challenge, after elaborating the action plan and corresponding implementation, the scrap value is reduced by 12% in general, and productivity increased by 29%, 55% and 22.5% in three different references produced by the same machine. Although this solution is a bit expensive, the corresponding payback is reduced, so it can easily be applied transversally to other similar machines allowing extremely interesting gains in the short term.en
dc.description.versionpublishersversion
dc.description.versionpublished
dc.format.extent6
dc.format.extent1348775
dc.identifier.doi10.1016/j.promfg.2020.10.196
dc.identifier.issn2351-9789
dc.identifier.otherPURE: 28286285
dc.identifier.otherPURE UUID: 9fcbc7fe-1615-4060-9c1e-3682eb6932f7
dc.identifier.otherScopus: 85099855237
dc.identifier.urihttp://hdl.handle.net/10362/199446
dc.identifier.urlhttps://www.scopus.com/pages/publications/85099855237
dc.language.isoeng
dc.peerreviewedyes
dc.subjectAir conditioning pipes
dc.subjectAutomotive industry
dc.subjectContinuous improvement
dc.subjectLean
dc.subjectProduction line
dc.subjectQuality tools
dc.subjectScrap
dc.subjectWaste
dc.subjectWelds
dc.subjectIndustrial and Manufacturing Engineering
dc.subjectArtificial Intelligence
dc.titleReducing scrap and improving an air conditioning pipe production lineen
dc.typejournal article
degois.publication.firstPage1410
degois.publication.lastPage1415
degois.publication.titleProcedia Manufacturing
degois.publication.volume51
dspace.entity.typePublication
rcaap.rightsopenAccess

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