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Multibeam solar laser station with a Fresnel lens for the most efficient and cost-effective TEM00-mode laser power production

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Efficient Production of Doughnut-Shaped Ce:Nd:YAG Solar Laser Beam
Publication . Garcia, Dário; Liang, Dawei; Almeida, Joana; Catela, Miguel; Costa, Hugo; Tibúrcio, Bruno D.; Guillot, Emmanuel; Vistas, Cláudia R.; DF – Departamento de Física; CeFITec – Centro de Física e Investigação Tecnológica; Molecular Diversity Preservation International (MDPI)
Laser beams with a doughnut-shaped profile have garnered much attention for their contribution to trapping nanoparticles and improving the scanning speed during laser-based 3D metal printing. For this reason, the production of a doughnut-shaped solar laser beam by end-side pumping a Ce:Nd:YAG rod with a small reflective parabolic collector was investigated. The resultant beam profile shape depended on the absorbed solar power, displaying a TEM00-mode profile at elevated input power. This phenomenon was primarily attributed to the role of distributing energy around the central region of the crystal. In contrast, at lower input power, a doughnut-shaped beam emerged, characterized by minimal energy distribution at the center. Through experiments conducted with a collection area of 0.226 m2 and a nominal solar irradiance from 970 W/m2 to 1000 W/m2, it was demonstrated that sufficient energy was available to generate a doughnut-shaped beam with a solar laser collection efficiency of 5.96 W/m2, surpassing previous measurements by 1.32 times. Further research with a larger collection area of 0.332 m2 and a diverse solar irradiance range of 650 W/m2 to 800 W/m2 revealed that the presence of a thin layer of cloud caused a transition from a doughnut-shaped to a TEM10-mode and, eventually, a TEM00-mode as the absorbed input solar power increased. Notably, under heavier cloud cover, the laser beam exhibited deformation at low input power instead of maintaining a doughnut-shaped profile. This research significantly enhances our comprehension of doughnut-shaped solar laser beams and their reliance on solar energy. By harnessing the plentiful and readily accessible energy from the Sun, the incorporation of solar energy into the realm of solar-pumped lasers holds immense promise for promoting sustainability. This transformative utilization can progressively diminish the industry’s carbon footprint, yielding long-term environmental benefits.
Stable Emissions from a Four-Rod Nd:YAG Solar Laser with ±0.5° Tracking Error Compensation Capacity
Publication . Catela, Miguel; Liang, Dawei; Almeida, Joana; Costa, Hugo; Garcia, Dário; Tibúrcio, Bruno D.; Guillot, Emmanuel; Vistas, Cláudia R.; CeFITec – Centro de Física e Investigação Tecnológica; MDPI - Multidisciplinary Digital Publishing Institute
Conventional solar-pumped lasers rely on expensive and highly accurate solar tracking systems, which present a significant economic barrier to both solar laser research and practical applications. To address this challenge, an end-side-pumped four-rod solar laser head was designed and built for testing at PROMES-CNRS. Solar radiation was collected and concentrated using a heliostat–parabolic mirror system. A fused silica aspheric lens further concentrated the solar rays into a flux homogenizer within which four Nd:YAG rods were symmetrically positioned around a reflective cone and cooled by water. Four partially reflective mirrors were precisely aligned to extract continuous-wave 1064 nm solar laser power from each laser rod. The prototype demonstrated stable multibeam solar laser operation with the solar tracking system turned on. Even when the tracking system was turned off, the total output power extracted from the solar-pumped laser remained stable for 1 min, representing, to the best of our knowledge, the first successful demonstration of a stable multibeam solar laser operation without solar tracking. For typical solar tracking errors up to ±0.5°, the loss in the total solar laser power produced was only about 1%, representing an 8.0-fold improvement over the previous solar laser experiments under tracking error conditions.
Fresnel Lens Solar Pumping for Uniform and Stable Emission of Six Sustainable Laser Beams under Non-Continuous Solar Tracking
Publication . Vistas, Cláudia R.; Liang, Dawei; Catela, Miguel; Costa, Hugo; Garcia, Dário; Tibúrcio, Bruno D.; Almeida, Joana; CeFITec – Centro de Física e Investigação Tecnológica; DF – Departamento de Física; Molecular Diversity Preservation International (MDPI)
A multirod solar laser approach is here proposed to attain uniform and stable multibeam emission under non-continuous solar tracking. A Fresnel lens was used as the primary concentrator. The laser head was composed of a second-stage aspherical lens with a light-guide homogenizer and a third-stage conical pump cavity with six Nd:YAG rods. The solar laser system was optimized through numerical analysis in both Zemax® and LASCAD™ software to obtain six 1064 nm laser beams of similar multimode power. To investigate the effect of the homogenizer on the laser performance, the laser head was compared with a similar one that only used the aspherical lens in the second stage. The approach with the light guide attained a slightly lower efficiency than the one without the light guide; however, the tracking error width at 10% laser power loss was higher and, most importantly, only a 2.17% coefficient of variation of the laser power emitted by the six rods at the tracking error angle of ±0.5° was obtained. This is 4.2 times better than the 52.31% obtained with the laser head without the homogenizer and 76 times better than that of the previous numerical work. The light guide is thus essential to ensure uniform and stable solar laser power extraction from all rods even under non-continuous solar tracking, making this prototype the ideal for multibeam laser applications where uniformity and stability of the laser power are indispensable. This renewable multibeam solar laser may replace the classical lamp- and diode-pumped lasers, therefore ensuring a sustainable laser power production pattern for both space and terrestrial applications.
Seven-Rod Pumping Concept for Highly Stable Solar Laser Emission
Publication . Costa, Hugo; Liang, Dawei; Almeida, Joana; Catela, Miguel; Garcia, Dário; Tibúrcio, Bruno D.; Vistas, Cláudia R.; DF – Departamento de Física; CeFITec – Centro de Física e Investigação Tecnológica; MDPI - Multidisciplinary Digital Publishing Institute
A seven-rod solar laser head was conceptualized and numerically studied to improve the tracking error compensation capacity and power stability in end-side-pumping schemes. It was composed of a first-stage heliostat–parabolic mirror system, a second-stage fused silica aspheric lens and a third-stage conical pumping cavity, within which seven Nd:YAG rods were mounted. Highly stable solar laser emission, with a power loss inferior to 5% for tracking errors up to ±0.4°, could potentially be enabled with seven 4 mm diameter, 13 mm length rods. The tracking error width at 10% laser power loss was about 1.0°, which is 1.65 times higher than the experimental record, attained by a dual-rod side-pumping prototype. Furthermore, a total multimode laser power of about 41.2 W could also be achieved, corresponding to 23.3 W/m2 collection and 2.5% solar-to-laser power conversion efficiencies, which are 1.65 and 1.36 times higher than those obtained with the dual-rod side-pumping prototype. They are also 1.27 and 1.12 times higher than the multirod experimental records in multimode regime for the same rod material.

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Entidade financiadora

Fundação para a Ciência e a Tecnologia

Programa de financiamento

OE

Número da atribuição

2021.06172.BD

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